Diamond cup wheels function by utilizing industrial-grade diamond particles bonded to a metal matrix. As the wheel rotates at high speed, the exposed diamonds grind away material through abrasion rather than cutting like a saw blade. The bond that holds the diamonds gradually wears down, exposing new sharp diamonds for continuous grinding efficiency. Different segment designs, such as turbo, single-row, and double-row, determine the aggressiveness of the grinding process. Proper cooling, such as using water or airflow, is essential to prevent overheating and extend the wheel’s lifespan.
Diamond cup wheels come in various designs suited for different grinding applications:
Single-Row Cup Wheels: Feature a single row of diamond segments, offering moderate grinding speed with less material removal. Ideal for general-purpose surface grinding.
Double-Row Cup Wheels: Have two rows of segments, increasing grinding efficiency and lifespan. Suitable for concrete and masonry grinding.
Turbo Cup Wheels: Designed with angled segments for fast, smooth grinding with minimal chipping. Ideal for harder materials like granite and marble.
Arrow Segment Cup Wheels: Feature arrow-shaped segments for aggressive material removal, often used to strip coatings or rough surfaces.
T-Segment and Swirl Cup Wheels: Provide specialized grinding patterns for fine surface finishing and reduced heat buildup.
No, diamond cup wheels are designed for grinding concrete, stone, and masonry, not for cutting or grinding metal.
This may be due to using the wrong bond type, excessive pressure, or operating at an incorrect speed.
Yes, many diamond cup wheels are designed for both dry and wet grinding, with wet grinding helping to reduce dust and heat.
Uneven wear, improper mounting, or an unbalanced wheel can cause excessive vibration.
Replace it when the segments are worn down significantly, performance declines, or visible cracks appear.
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