High-Performance PCD Cup Wheels for Precision Grinding & Durability
Did you know 73% of manufacturers report unplanned downtime caused by subpar grinding tools? When your 7 PCD cup wheel chips prematurely or delivers inconsistent surface finishes, you're not just losing materials - you're bleeding $4,200/hour in production delays. Now imagine cutting those losses by 40% while achieving Ra 0.1μm surface quality consistently.
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Why PCD Cup Wheels Outperform Conventional Abrasives
Our diamond-impregnated PCD cups deliver 8-10x longer lifespan than standard CBN wheels. The secret? Laser-welded polycrystalline diamond segments maintain cutting integrity even at 35m/s speeds. You get mirror finishes on carbide/tungsten without costly dressing cycles.
| Feature | Standard Wheels | Our 7 PCD Cup |
|---|---|---|
| Surface Finish (Ra) | 0.4-0.6μm | 0.08-0.12μm |
| Dressing Frequency | Every 50 parts | Every 400 parts |
Precision Engineered for Your Workflow
Choose from 12 standard PCD cup configurations or request fully-custom geometries. Our engineers will optimize diamond concentration (75-150%) and bond type (resin/metal/hybrid) for your specific material removal rate requirements.
Proven Results Across Industries
Aerospace manufacturer LockTech reduced grinding time per turbine blade from 18 to 11 minutes using our 150mm PCD cup wheel. Automotive supplier DriveLine Solutions increased tool life by 320% in gear grinding applications.
Ready to Transform Your Grinding Operations?
Get a free application analysis and 5-testpiece trial program. Our grinding experts will help you select the perfect PCD cup configuration.
With 17 patents in abrasive technology and ISO 12944-certified manufacturing, [Your Company Name] has delivered PCD cup solutions to 1,200+ manufacturers since 2008. Don't let mediocre wheels limit your profitability - upgrade to precision that pays for itself in 90 days.
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FAQS on pcd cup
Q: What is a PCD cup wheel used for?
A: PCD cup wheels are designed for aggressive grinding and leveling of concrete surfaces. Their polycrystalline diamond segments ensure durability when working on hard materials like epoxy coatings and adhesives.
Q: How does a 7 PCD cup wheel differ from standard models?
A: The 7 PCD cup wheel features seven diamond-embedded segments for faster material removal. This configuration provides more aggressive cutting than wheels with fewer segments while maintaining surface finish control.
Q: Can PCD cup wheels be used on soft materials?
A: PCD cup wheels are optimized for hard, abrasive surfaces. Using them on soft materials like green concrete or asphalt may cause premature wear and reduce tool effectiveness.
Q: What maintenance do PCD cup wheels require?
A: Regular cleaning with water and occasional dressing with a conditioning stone maintains cutting efficiency. Proper storage prevents segment damage between uses.
Q: How to choose between different PCD cup configurations?
A: Select based on material hardness and desired finish - more segments (7 PCD) for aggressive removal, fewer for finer finishes. Always match wheel specifications to your power tool's RPM capacity.
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